Heavy machinery, particularly Mining, Industrial, or Farming Equipment, needs constant maintenance in order to keep it in top working order. Inefficiently maintained large machinery equipment can be a problem. Safety is important and costly because of the possibility of a breakdown.
Here are five tips to help you maintain large machinery.
- Keep up-to-date with large machine operator training
Multiple operators are common for large machines. The correct operation of large machinery should be a part of any checklist. Large machinery should always be inspected immediately after it is purchased. Although operator training can be done right away, it is important to continue training. Poor operation can lead to breakdowns as employees leave and become less skilled. Operator manuals can also be modified to suit the particular work environment. You can simplify the language. An operator can receive a brief manual for quick reference. You can also rest assured that operators will use the most recent version of the manual if they work in a paperless setting. Another tip is to identify best practices that can be applied to other facilities and geographical locations. You can learn a lot about equipment maintenance. Make sure you use this knowledge at all locations.
- Test lubricants often by adding and testing them frequently
Lubricants can reduce friction around moving parts. Good lubrication maintenance can extend the life of heavy machinery and its parts. One of the most important maintenance checks is lubrication. Check for oil buildup or excess grease on the pistons. Look for oil leaks near oil seals. Use the correct lubricant Each component requires a specific type of oil or grease. Refer to the manufacturer’s recommendations. It is a great way to identify problems with large machinery by having the lubricants tested. Experts examine the oil for particles. Any contaminants in the oil will show which part is likely to be worn or damaged.
- Look out for any signs of wear
Heavy machinery parts can be damaged by vibration, shock, high temperatures and friction, as well as age.
- Vibration can be caused by belts and gears that are not in alignment
- Accidents and poor operator technique can cause shock.
Extended use, friction, poor oiling, and worn parts can all lead to high temperatures. - Age affects many key components. Belts can warp over time. Seals can crack and dry. Bolts will lose their shape and become looser.
- Equipment should be monitored for signs of age.
If you find wear on moving parts in your heavy equipment, make sure to replace them quickly.
- Maintain a clean environment and keep large machinery clean
Heavy machinery has many filters and seals that keep the parts of the machine clean and free from contamination. To ensure that seals are in good condition, they should be checked regularly. Regular inspection and replacement of filters is recommended. To avoid causing a vacuum inside the cab, which can trap contaminants in the cab, breathers must be kept clean. If contaminated, electronics in the cab can be damaged. This can have a negative impact on the clutch, as an example. If possible, large machinery should be kept in a shed or another building. Exposed to weather and wind can cause rust and rot. If the machinery is not being used, it should be maintained.
- Maintain a maintenance and repairs schedule and keep detailed records
Preventive maintenance includes fluids, tracks, electrical systems, and tires. It is important to know what components need to be checked and when. These are just a few examples.